Overheating, valve body issues and fluid loss where some of the issues at the forefront of this transmission. Zf 5hp19 transmission repair manual pdf epcatalogs. Mechatronic seal overhaul, 99% of all mechatronic issues are caused due to the cracked zf 24347588725 bridge seal adapter. Automatic transmission zf 6hp26 advanced factors ltd. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Zf 6hp32 1070 010 xxx bmw, 6hp32x 1070 030 xxx audi.
Zf6hp26 repair manual scribd read unlimited zf6hp26 repair manual download as pdf file. Typical replacement operation of the first priority is related to the overheating and aging of the rubber. Also before you attempt that, not only do you need oil, but also new fill and drain plugs as the sealing washers are deemed single use only. This is the best place to read zf 6hp26 repair manual before service or repair your product, and. Zf 6hp21 bmw code 1071 030 xxx zf 6hp21x bmw code 1071 050 xxx. Zf 6hp26 solenoid replacement help archive bimmerfest. Within both vintages, there is an m version for the manual valve and an e solenoid. Mechatronics unit change over in zf6hp26 transmission. This manual covers the procedure for repairing the complete transmission. Normally reserved for high end luxury and sports cars it was in 2005 when ford australia released the transmission into there falcon and territory range of vehicles. Al air manu rep 6 hp 26 zf getriebe gmbh saarbrucken ersion v 021101 cd subject to alterations y yright 2002 all rights reserlished b ed and pub cop v zf getriebe gmbh, saarbrucken, depar tment mktd y for y be reproduced or transmitted in anno par m or t of this manual ma ying and recording, y means, electronic or mechanical, including photocop y an b y pur for anxpress written per pose. Please contact the nearest bmw center is a common message that you get on the screen of your bmw transmission malfunction, jaguar gearbox fault gear box failure, range rover, bentley, aston martin or rolls royce if you have a zf transmission 6hp26. It was very clear that the zf was a cracker transmission compared to the 4 speed auto that preceded it. Transmission fault zf bmw jaguar range rover 6hp26 6hp28.
Zf 6hp21 bmw code 1071 030 xxx zf 6hp21x bmw code 1071 050 xxx 6 speed rwd full electronic control revision 042012. In the manufacture of zf 6hp28 automatic transmission engineers have combined the gearbox hydraulics and computer control unit. Released by zf in 2000 the 6hp26 transmission was the first 6 speed automatic to be used in production passenger cars. This allows use transmission with sixliter engines.
This zip kit zf66r60zip is designed for zf6hp19, zf6hp26, zf6hp32 generation 1 and ford 6r60. Zf 5hp24 this transmission is manufactured in germany by zf and carries the bmw designation a5s 440z. Those vehicles weigh considerably less, and live a considerably easier life than diiis. Zf 6hp26, 6hp28 transmission fluid service procedure. Former automatictransmission repairer, current welder and hobbyist game developer. As well as at the majority of models of automatic transmissions the weaknesses place of 09e zf 6hp26 is the torque converter.
Exchange zf 6hp26 remanufactured transmissions genuine zf remanufactured transmissions for ford falcon and territory vehicles are now available from drivetech. The maximum torque for transmission is 750 newton meters. The other version of the mechatronic is an electronic shift which uses a solenoid to select gears rather than a cable. I hope this information leads to more maintenance to prevent premature transmission problems, as well as an increased awareness in the importance of. The 6hp26 was the original variation of the 6hp, released in 2000.
Be careful when purchasing a rebuilt zf 6hp26, our xp1 series is completely remanufactured from the ground up utilizing upgraded parts that address each. Sam4s er350ii cash register electronic cash register er350. Related products for zf 5hp19 transmission repair manual pdf. Or are getting ready to and feel confident it goes beyond fluids. We would like to show you a description here but the site wont allow us. Over time there are pronounced pushes at gear shifting that demonstrates existence of serious breakage. This 6speed automatic transmission was designed by zf jointly with bmw. Solenoid application chartscharts 2 solenoid models transmission shift chart type 45043le 2 4f20e 1 4l30e 2 4l60e 1 4l80e 3. Zf 6hp26 maintenance this was not written in response to an inquiry by me, but from a jaguar owner. Com zf 6hp26 repair manual did you searching for zf 6hp26 repair manual. Its smooth to run, as fuelefficient as one could hope for from transmissions of this time, and capable of handling the stresses put on. Zf automatic passengercar parts distributers dear distributor. Coloured sectioned diagram 6hp19, brief description general, description of individual components, transmission control area, description of solenoid valves, pressure regulator, electronic module electronic control unit.
This may sound crazy but it is very practical as it limits most of the common outside failures. Zf 6hp19a automatic transmission spare parts catalog table of contents 6hp19a technical information 2 2 2 2 3 5 6 7 8 9 6hp19a 1071 040 xxx spare parts. The repairing of this transmission is only allowed to persons with specific training from zf getriebe gmbh. The zf 6hp26 automatic transmission has been developed for vehicles with an. The zf 6hp266r606r80 6speed automatic transmission, manufactured by zf getriebe, has found its way into a wide range of vehicles, from bmws to range rovers, jaguars, rolls royces, and a wide range of fords. For over six years nizpro turbocharging has spent more time developing the zf 6hp26 6speed automatic than any other in house project during this same period. This manual has been written in a format that is designed to meet the needs of technicians worldwide. If it gets too hot during filling you have to let it cool down again to get the level right. The hydraulic tester finds hidden defects in soft parts or can alert you to hard parts that have grown out of tolerance. These units are notorious for several complaints, the most common being. Zf 6hp26 upgrade using ford r680 parts the ford r680 automatic is a upgraded us licenced built zf 6hp26 gearbox. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions.
Drive moderately p,r,n, d3 and d5 available ranges may be engaged without depressing parking brake. This kit has all 6 seals you need to fix your transmission fault. In total, based on the automatic transmission zf 6hp26 produced about a dozen different versions that differed clutch, the maximum rate of power working in tandem with the transmission of power units. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions. Oem zf 6hp26 6hp28 valve body sleeve connector seal kit 6pcs. Since 2001 this transmission has been used for all high priced vehicles with rearwheel drive and engines with the capacity of up to 6 litres.
It also has the capability to achieve torque converter lockup on all six forward gears, and disengage it completely when at a standstill, dramatically closing the fuel efficiency gap between automatic and manual transmissions. The converter clutch can be applied by the tcm after first gear is obtained. Stype jaguar, growling noise in 4th gear during warm up on v6 engines. The transmission is manufactured by zf transmissions gmbh in saarbrucken, germany. Oversized converter release regulator valve kit 9574005k. Maserati, hyundai, range rover, aston martin, rolls royce, bentley. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox factory workshop service repair manual pdf version this is a comprehensive factory manual service manual for zf transmissions. Bmw z f 6hp26 transmission rebuild stephens engineering. Zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf manual for zf 6hp19, 6hp26, 6hp32 provides user with precise information about repair and service of automatic transmissions zf, power. The zf 6hp automatic transmission is, by all accounts, a great gearbox. Filling the zf 6hp26 is actually a complicated process. It is backwardly compatible for all earlier versions of zf 4 and 5 gear passenger car automatic transmission with the exception of 6 hp26a61 in vehicles. Zf 6hp26 6 hp 28 automatc transmission spare parts catalog.
You have already ruled out ivm, battery, alternator and changed your transmission fluid before. Zf 6 speed issues after fitting trans cooler performanceforums. It was rated for a maximum input torque of 600 newton metres 443 lbf. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. Unfortunately, it is not without its share of common faults. Automatic transmission zf 6hp26 automatic transmission component location general the zf 6hp26 transmission is an electronically controlled, six speed unit. Pdf repair instruction contains the procedure for repair work on the complete and mainenance transmission zf series zf 6hp19, 6hp26, 6hp32. You can either remove them one by one, or clear all filters using the button below. The zf 6hp26 6r606r80 6speed automatic transmission, manufactured by zf getriebe, has found its way into a wide range of vehicles, from bmws to range rovers, jaguars, rolls royces, and a wide range of fords. Zf special tools 6hp26, 6hp28, 6hp32 automatic choice. The 6r80 is built by ford under license from zf and based on the 6hp26. You have to have the oil at 40c and then top it up until it just runs out the filler. The type plate is located on the main housing of the transmission.
Mcs03 152j selector shaft seal 10mm x 18mm x 5mm all 1 3hp22. Zf 6hp26 transmission for sale, remanufactured rebuilt. Ravenol atf 6 hp fluid was developed for use in the newly developed 6hpseries transmission of zf 6hp19, 6hp21, 6hp26, 6hp28, 6hp32, 6hp34, also for 5motion automatic transmission 5hpseries. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals. Coloured sectioned diagram, key to coloured sectioned diagram, lepelletier planetary gear set, description of individual components, hydrodynamic torque converter, oil pump, shift elements, shift overlap control. More existence of such blocking allowed to distribute the high power of sports cars, and didnt allow the car. This transmission represents the latest in automatic transmission. The zf 6 speed transmissions run a mechatronics control unit which is also know as a transmission control module mounted to a main control valve body unit. This is a completely rebuilt valve body for the zf 6hp series of transmissions. With hundreds of pages, it will show you how to distinguish any problem from an oil change to a transmission swap and how to fix it on your own. Zf 6hp19 6hp26 6hp32 functional descriptions automatic.
Check zf 6hp26 transmission fluid, reset adaptations, and procedure changing the fluid of the zf 6hp, 6hp26, and 6hp28 transmission foreward. The zf 6hp26 was the first sixspeed automatc transmission in a production passenger car. If you are replacing bridge seal adapter you will also need the remaning 5 seals to be replaced. The electronic product zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox workshop manual is dealers software which contains full detailed information. Distiller annotations will be added into resulting pdf job info annotations will be added into re. Related products for zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. The electronic product zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf is dealers software which contains full detailed information. Everything about your zf 6hp26, 6hp19, 6hp28 transmission. This set of pdf manuals contains detailed spare parts catalogs, repair and technical manuals and instructions for transmission gearbox zf. Assignment of oil change kits 1 versions with thermostat valve.
Problems of both abovementioned parts are related to worn components of torque converters and related vibrations. Technical information 6 speed family tree zf services north america, llc 777 hickory hill drive, vernon hillsil 60061usa email. Throughout the years zf 6hp26 transmission problems starting to become more common. Zf suggests this be replaced on every valve body rr. This transmission uses planetary gears with hydraulicelectronic control. The list of brands using this transmission includes bentley, aston martin and. The solenoid arrangement is identical to an manual shift 6hp26 like the 04 e60. Automatic 5 speed transmission overdrive top gear maximum torque capacity nm manufacturer a 5 s 440 z the a5s 440z is an electronically controlled, five speed automatic transmission with a lockup clutch. Diy pulling and troubleshooting the zf 6hp26 mechatronics unit eshift unit pulled from various sources by wilson009 experience with your car. Zf 6hp26 6hp28 automatic transmission spare parts catalog.
Insure the correct pum p suction adapter is installed. The entire disassembly and assembly procedure is described in chronological order. Zf transmissions completely rebuilt by zf s in house remanufacturing facility peace of mind 12 month 20,000km warranty save time and resources. It applies to all bmw, jaguar, bentley, rolls royce, maserati, audi and others with zf 6hp26, 6hp19, 6hp28 in this post i will be explaining why you have transmission issues like. We have the catalog zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox. Bmw mechatronic solenoid kit 6hp19 6hp26 zf 1068298044 5 out of 5 stars 17 product ratings 17 product ratings bmw mechatronic solenoid kit 6hp19 6hp26 zf 1068298044. Pdf online zf 6hp19, 6hp26, 6hp32 automatictransmission. Zf 6hp21 bmw code 1071 030 xxx zf 6hp21x bmw code 1071 050 xxx 6 speed rwd full electronic control valve body parts kit gen2.
The tcm detects the drivers choice of manual range selection 5,4,3,2 by. If we receive your old mechatronic unit before we ship the new unit, then you have no core charge. Released as the 6hp26 in 2000, it was the first sixspeed automatic transmission in a production passenger car. It is, by most accounts, a great driving experience. Connector sleeve, fits all zf 6 speed transmissions. Click here to view pdf if the tech resource does not appear below. What you are supposed to know about your zf6hp26, 6hp19, 6hp28 and similar ford transmissions. Zf 6hp19, 6hp26, 6hp32 functional descriptions automatic. The overall seal heights on these vary depending on application. Zf service manuals and parts catalogs instant download. Used sharp electronic cash register era430 instruction manual samsung er4915 cash register printer sam4s cash registers are the most advanced the industry has ever sam4s cash registers.
Zf 6hp21 6hp28 rebuilt, updated transmission valve body. The zf 6 has two significant generations, the 20022005, zf 6hp19, 26, 32 and. Initially reserved for high end luxury and sports cars, zf made the 6hp26 available to hyundai for use on its 2009 model year v8 genesis. Torque converters parts for zf 6hp26, zf 6hp26a, zf 6hp28. Zf 6hp26 transmission fluid drain and refill procedure 3435 views this is the land rover instruction pdf and i note they have it right that is remove the filler plug first, then the drain plug. We have the catalog zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf in stock and it is possible to order and buy it now. Zf 6hp26 transmission upgrades nizpro turbocharging. Ford loved the auto, but needed it stronger for its big motors. Zf 6hp19, zf 6hp26, zf 6hp32 automatic transmission service manual, repair manual. Zf 6hp19, zf 6hp26, zf 6hp32 repair manual manualsepc. Mcs03 moulded pistons sealing rings 200a pump stator front all 1 6hp26.
The engineers developing this transmission explained similar with need to save fuel. Information about rebuild transmission zf6hp26 09e one of features of this transmission is existence of system of the proslipping which is responsible for blocking. Zf 5hp6hp automatic transmission zf friedrichshafen ag zf services. The m has a mechanical linkage to position the manual valve. Yes you read it correctly the tcm is mounted inside the transmission submerged in atf. Made a right turn into the parking lot and the check engine light came on with a transmission fault and moved like a slug.
Transmission repair manuals zf 6hp2832 instructions for. Lr007474 3003250000 6hp26 automatic transmission composite sump pan with built in seal and filter. Zf has promoted lifetime service for many 5hp and 6hp factory filled transmissions. Zf6hp26 automatic transmission introduction 6 speed gearbox. Valve body hydraulic accumulator zf 4hp16 zf 5hp24 zf 6hp19 zf 6hp21 zf 6hp26 zf 6hp26a zf 6hp28 zf 6hp32 zf 5hp24a 95up 1068227039 8.
Jaguar stype with zf 6hp26 flare on up shift when cold on occasion when the transmission has been rebuilt or a replacement unit. Whether you need zf6hp26 wiring diagram information, zf6hp26 transmission rebuilders tips, zf6hp26 technical information, zf6hp26 diagnostics, zf6hp26 troubleshooting help, or just answers to your zf6hp26 transmission rebuilders question, the transmission rebuilders network is the place to go. It has been stated by rrphil who rebuilds transmissions that is imperative to use zf 6hp specific fluid. Coloured sectioned diagram, key to coloured sectioned diagram, lepelletier planetary gear set, description of individual components, hydrodynamic torque converter, oil. The z f 6hp26 automatic transmission was commonly used for the six series bmw from 2004 onwards and whilst this is a well constructed transmission unit, even the most well constructed transmission unit will experience problems as result of high mileage by the vehicle. Sonnax valve body diagram for 6r60, 6r80, zf6hp19, zf6hp26, zf6hp32 units. It has come to our attention there is confusion in the field regarding service intervals and fluid recommendations for zf 5hp and 6hp applications. Zf special tools 6hp26, 6hp28, 6hp32 hydraulic transmission tester test the transmission with fluid under pressure, the hydraulic tester simulates operating conditions in the unit and finds problems instantly.